Portfolio

The examples below showcase a selection of components and assemblies I have designed and engineered throughout my career. As the lead designer and engineer, I have been responsible for developing solutions from initial concept through to detailed design and manufacture. These examples demonstrate my experience across a broad range of manufacturing processes, including sheet metal fabrication, injection moulding, machining, castings and complex mechanical assemblies, highlighting the technical consideration, precision and engineering detail required to deliver successful products.

  • All
  • Medical
  • Consumer
  • Industrial
Pre-clinical MRI enclosure and system designed by Andrew Simeou

Pre-Clinical MRI

Enclosure design, glass fibre enclosure, spray-up fibreglass, industrial design, heavy duty frames, vacuum castings, CNC machining, prototyping, RF technology, mechanical locking

Cordless foam cutter unit designed for injection moulding by Andrew Simeou

Cordless Foam Cutter

Industrial design, two shot injection moulding, ergonomics, PCB layout, EMI & EMC

Rock core analyser unit designed for sheet metal and aluminium extrusion by Andrew Simeou

Scientific Instrument Casing

Sheet metal design, aluminium extrusion design, metal fabrications, finishes & coatings, EMC

Wearable dermal diagnostics device designed for injection moulding by Andrew Simeou

Wearable Dermal Diagnostics Device

Prototyping, wearable technology, flexible straps, touch fasteneres, injection moulding

Wireless automation system designed for injection moulding by Andrew Simeou

Wireless Automation System

Industrial design, injection mouldings, PCB layout, EMC, assembly, supplier liaison

Medical dispensing solutions for vertebroplasty designed for injection moulding by Andrew Simeou

Medical Dispensing Solutions for Vertebroplasty

Concept development, precision injection moulding, ergonomics, FEA, FMEA

Reverse engineering injection moulded products for beauty industry by Andrew Simeou

Mason Pearson Hair Brush Tooling

3D scanning, reverse engineering, tooling drawings, injection moulding, metrology

Remote control handset designed for injection moulding by Andrew Simeou

Patient Entertainment Handset

Industrial design, injection moulding, membrane keypads, dome arrays

Solar charger designed for injection moulding by Andrew Simeou

Solar Chargeable Battery Bank

Industrial design, prototyping, PCB layout, EMC, battery integration, contact technology, RF technology, EMC

Patient entertainment terminal designed for sheet metal and injection moulding by Andrew Simeou

Patient Entertainment Terminal & Handset

Injection moulding, sheet metal forming & pressing, electronics, cable assemblies, dome arrays, conductive rubber keypads, EMC, TFT displays, touch screens

Modular lighting controller with tactile switches and light guides designed for injection moulding by Andrew Simeou

Modular Lighting Controller

Injection moulding, photochemical etching, sheet metal, electronics, EMC, light guides

Card reader with dome array designed for sheet metal and injection moulding by Andrew Simeou

Card Reader

Silicone keypad, dome array modules, injection moulding, LCD display, EMC, PCI compliance, endurance testing

Pre-clinical PET system designed by Andrew Simeou

Pre-clinical PET Imaging

Vacuum casting, CNC machining, electronics integration, EMC & EMI, precision engineering, prototyping & testing

BPH treatment device designed for manufacture by Andrew Simeou

BPH Solutions

Injection moulding, mechanical assemblies, adhesives, electronics, micro-mouldings, TMV, design validation, assembly fixtures, DFM

Desk with integrated PC designed for manufacture by Andrew Simeou

Desk With Integrated PC

Desk for Education, linear actuators, locks, extruesions, sheet metal, electronics, mains device integration, MDF & sheet material, DFM

Thin client PC enclosure designed for manufacture by Andrew Simeou

Thin Client PC Case Prototype

Prototype testing & development, injection moulding, die-casting, microprocessor motherboard electronics integration, DFM

4 inlet marine gas regulator designed for manufacture by Andrew Simeou

4 Inlet Marine Gas Regulator

Reverse engineering, pressure die-casting, CNC machinining, prototyping & testing, DFM

Ergonomic office chair designed for manufacture by Andrew Simeou

Ergonomic Office Chair for EFG

Injection moulding, sheet metal pressing, die-casting, CNC-machning, mechanical engineering & development, testing, design verification, endurance testing, ergonomic testing

Industrial mop attachment designed for manufacture by Andrew Simeou

Mop Attachment

Injection moulding, prototyping, DFM

Gas regulator enclosure designed for manufacture by Andrew Simeou

Gas Regulator Enclosure

Vacuum forming, CNC machining, DFM

PMMA bone cement mixers designed for manufacture by Andrew Simeou

PMMA Bone Cement Mixers

Injection moulding, design for vacuum use, prototyping & testing, DFM

Pre-clinical animal handling system designed for testing by Andrew Simeou

Pre-clinical Animal Handling System

CNC machining, vacuum casting, EMI, prototyping & testing, low volume manufacture